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High-Efficiency Ball Mill Integrated Control Cabinet Energy-Saving Variable Frequency Drive & Soft Starter Solution

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High-Efficiency Ball Mill Integrated Control Cabinet Energy-Saving Variable Frequency Drive & Soft Starter Solution

Standard Packaging:	Carton and Plywood box packaging
Delivery Period:	5-8 work days
Payment Method:	L/C,D/A,T/T,D/P,MoneyGram,Western Union
Supply Capacity:	500-10000 per Month

Detail Information

Product Description

Detail Information

Place of Origin

GuangDong

Brand Name

Certification

CE、CB、CCC、ISO9001、ISO14001、ISO45001、EN61439、EN61000

Model Number

DLT Series

Voltage:

200V/ 380V

Power:

7.5 ~ 630KW

Computer Interface:

Digital Tube, LCD Screen, Touch Screen

Highlight:

Soft Starter Solution

Variable Frequency Drive Solution

Integrated Ball Mill Control Cabinet

Product Description

High-Efficiency Ball Mill Integrated Control Cabinet | Energy-Saving Variable Frequency Drive & Soft Starter Solution

I. Core Functions: Dual Efficiency of VFD & Soft Starter

1. Variable Frequency Drive (VFD)

Principle : Adjusts motor speed by altering input power frequency, enabling precise control for different material grinding requirements (e.g., high-speed impact for hard ores, low-speed prevention of over-crushing for brittle materials).

Advantages:

10%-40% Energy Savings : Dynamically matches power output to load demands, eliminating wasteful constant-speed operation. Example: A copper mine reduced annual electricity consumption by 15% after adopting VFD control.
Process Optimization : Supports multi-stage speed adjustment for automated "coarse-to-fine" grinding transitions, enhancing product consistency.
Reduced Mechanical Wear : Smooth speed control minimizes impact loads on motors and gears, extending equipment lifespan.

2. Soft Starter

Principle : Gradually increases voltage during startup to limit inrush current (typically 3-5x rated current), protecting both the grid and equipment.

Advantages:

Motor Protection : Reduces thermal stress during startup, preventing insulation degradation.
Grid Stability : Avoids voltage fluctuations caused by high-power motor startups, ideal for limited grid capacity scenarios.
Frequent Start Support : High-voltage solid-state soft starters (e.g., 2240KW/10KV models) enable 3-5 starts per hour for continuous production.

II. Technical Architecture: Integrated Design for Streamlined Deployment

1. Hardware Components

Inverter : Converts fixed-frequency AC power to adjustable-frequency AC power for motor drive.
Soft Starter Module : Works in tandem with the inverter to optimize startup dynamics.
PLC Control System : Enables automation logic (e.g., auto-tuning, fault diagnosis, remote monitoring).
Human-Machine Interface (HMI) : Touchscreen display for real-time parameter monitoring (speed, current, temperature) and historical data logging.
Protection Units : Overcurrent, overvoltage, undervoltage, and overheating safeguards ensure operational safety.

2. Software Capabilities

Intelligent Parameter Adjustment : Automatically optimizes speed and grinding time based on material properties, reducing manual intervention.
Remote Monitoring : IoT-enabled real-time device status uploads for mobile/PC remote operation.
Predictive Maintenance : Big data analytics identifies potential failures (e.g., bearing wear, motor overheating) in advance, minimizing downtime.

III. Industry Applications

1. Mining Sector

Case Study : An iron ore mine deployed a 2240KW/10KV high-voltage soft starter cabinet, achieving stable motor startups and 20% annual maintenance cost reduction.

Requirements : High-torque startups and precise speed control for processing hard ores without equipment jams.

2. Cement Industry

Case Study : A cement plant used EN501 series energy-saving cabinets to optimize rotor speed and ball load, increasing mill output by 10%.

Requirements : Low-speed high-torque grinding of clinker with dust-resistant control cabinet designs.

3. Power Generation

Requirements : Continuous coal pulverization in thermal plants demands stable operation under load fluctuations, which VFD control effectively addresses.

IV. Selection Guide: Matching Features to needs

1. Power Sizing

Select cabinets with 20%-30% power margin above motor ratings to handle load variations. Example: A 200KW motor requires a 250KW-300KW integrated cabinet.

2. Control Complexity

Basic Speed Control : Opt for low-voltage VFD cabinets (e.g., SY680-QM series) for cost-effective simplicity.
Advanced Process Control : Choose dedicated energy-saving cabinets (e.g., EN501 series) with multi-stage speed programming and PLC integration.

3. Environmental Adaptability

High-Temperature/Humidity : Recommended IP54 with independent cooling ducts.
Dusty Environments : Prioritize dust-proof designs to prevent internal contamination.

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High-Efficiency Ball Mill Integrated Control Cabinet Energy-Saving Variable Frequency Drive & Soft Starter Solution

Standard Packaging:	Carton and Plywood box packaging
Delivery Period:	5-8 work days
Payment Method:	L/C,D/A,T/T,D/P,MoneyGram,Western Union
Supply Capacity:	500-10000 per Month

Detail Information

Product Description

Detail Information

Place of Origin

GuangDong

Brand Name

ACI

Certification

CE、CB、CCC、ISO9001、ISO14001、ISO45001、EN61439、EN61000

Model Number

DLT Series

Voltage:

200V/ 380V

Power:

7.5 ~ 630KW

Computer Interface:

Digital Tube, LCD Screen, Touch Screen

Packaging Details:

Carton and Plywood box packaging

Delivery Time:

5-8 work days

Payment Terms:

L/C,D/A,T/T,D/P,MoneyGram,Western Union

Supply Ability:

500-10000 per Month

Highlight

Soft Starter Solution

Variable Frequency Drive Solution

Integrated Ball Mill Control Cabinet

Product Description

High-Efficiency Ball Mill Integrated Control Cabinet | Energy-Saving Variable Frequency Drive & Soft Starter Solution

I. Core Functions: Dual Efficiency of VFD & Soft Starter

1. Variable Frequency Drive (VFD)

Advantages:

10%-40% Energy Savings : Dynamically matches power output to load demands, eliminating wasteful constant-speed operation. Example: A copper mine reduced annual electricity consumption by 15% after adopting VFD control.
Process Optimization : Supports multi-stage speed adjustment for automated "coarse-to-fine" grinding transitions, enhancing product consistency.
Reduced Mechanical Wear : Smooth speed control minimizes impact loads on motors and gears, extending equipment lifespan.

2. Soft Starter

Principle : Gradually increases voltage during startup to limit inrush current (typically 3-5x rated current), protecting both the grid and equipment.

Advantages:

Motor Protection : Reduces thermal stress during startup, preventing insulation degradation.
Grid Stability : Avoids voltage fluctuations caused by high-power motor startups, ideal for limited grid capacity scenarios.
Frequent Start Support : High-voltage solid-state soft starters (e.g., 2240KW/10KV models) enable 3-5 starts per hour for continuous production.

II. Technical Architecture: Integrated Design for Streamlined Deployment

1. Hardware Components

Inverter : Converts fixed-frequency AC power to adjustable-frequency AC power for motor drive.
Soft Starter Module : Works in tandem with the inverter to optimize startup dynamics.
PLC Control System : Enables automation logic (e.g., auto-tuning, fault diagnosis, remote monitoring).
Human-Machine Interface (HMI) : Touchscreen display for real-time parameter monitoring (speed, current, temperature) and historical data logging.
Protection Units : Overcurrent, overvoltage, undervoltage, and overheating safeguards ensure operational safety.

2. Software Capabilities

Intelligent Parameter Adjustment : Automatically optimizes speed and grinding time based on material properties, reducing manual intervention.
Remote Monitoring : IoT-enabled real-time device status uploads for mobile/PC remote operation.
Predictive Maintenance : Big data analytics identifies potential failures (e.g., bearing wear, motor overheating) in advance, minimizing downtime.

III. Industry Applications

1. Mining Sector

Case Study : An iron ore mine deployed a 2240KW/10KV high-voltage soft starter cabinet, achieving stable motor startups and 20% annual maintenance cost reduction.

Requirements : High-torque startups and precise speed control for processing hard ores without equipment jams.

2. Cement Industry

Case Study : A cement plant used EN501 series energy-saving cabinets to optimize rotor speed and ball load, increasing mill output by 10%.

Requirements : Low-speed high-torque grinding of clinker with dust-resistant control cabinet designs.

3. Power Generation

Requirements : Continuous coal pulverization in thermal plants demands stable operation under load fluctuations, which VFD control effectively addresses.

IV. Selection Guide: Matching Features to needs

1. Power Sizing

Select cabinets with 20%-30% power margin above motor ratings to handle load variations. Example: A 200KW motor requires a 250KW-300KW integrated cabinet.

2. Control Complexity

Basic Speed Control : Opt for low-voltage VFD cabinets (e.g., SY680-QM series) for cost-effective simplicity.
Advanced Process Control : Choose dedicated energy-saving cabinets (e.g., EN501 series) with multi-stage speed programming and PLC integration.

3. Environmental Adaptability

High-Temperature/Humidity : Recommended IP54 with independent cooling ducts.
Dusty Environments : Prioritize dust-proof designs to prevent internal contamination.

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